KTM 540 SXC Motorcycle Specs (98) | technical specification

KTM 540 SXC Motorcycle Specs (98)

400_EXCR_09 The following technical specification applies for KTM 540 SXC 1998 models. Find detail information about engine (displacement, bore and stroke, compression ratio, camshaft, etc), chassis and basic carburetor setting specification in the following table.

Find also the KTM 540 SXC 1998 Service Manual.

ENGINE & TRANSMISSION

Engine 540 LC4
Design Liquid-cooled single cylinder 4-stroke engine with and without balancer shaft
Displacement 538,5 cm³
Bore / Stroke 95 / 76 mm
Ratio 11,1 : 1
Fuel unleaded premium gasoline with a least RON 95
Valve timing 4 valves over rocker arm and 1 overhead camshaft, camshaft drive through single chain
Camshaft 249° (249/1)
Valve timing by 1 mm IO 13° BTDC EO 53° BBDC
Valve clearance IC 51° ABDC EC 11° ATDC
Valve diameter Intake: 36 mm, Exhaust: 30 mm
Valve clearance cold Intake: 0,15 mm, Exhaust: 0,15 mm
Crank shaft bearing 2 cylinder roller bearing
Connecting rod bearing needle bearing
Top end bearing bronze bushing
Piston forged/cast aluminum alloy
Piston rings 1 compression ring, 1 taper face ring, 1 oil scraper ring
Engine lubrication forced-feed lubrication through two Eaton-Oil pumps with oil sump
Engine oil quantity 1,40 liters
Primary ratio straight geared spur wheels 30 : 81 teeth
Clutch multi disc clutch in oil bath
Transmission 5-speed claw shifted
Gear ratio:

1st
2nd
3rd
4th
5th

14:35
15:24
18:21
20:19
22:18

Ignition system contactless thyristor ignition with electronic advanced system type SEM
Ignition timing adjustment to max. 38 ° BTDC at 6000 rpm
Generator 12V 130W
Spark plug NGK D8EA
Spark plug gap 0,6 mm
Cooling system liquid cooled, permanent rotation of cooling liquid through mechanic driven water pump
Cooling liquid 1 liter, 40% antifreeze, 60% water, at least –25 °C (–13 °F)
Starting equipment decompressor automatic and hand actuated, cold and hot start knob on carburetor

CHASSIS, BRAKE, TIRE

Frame Central chrome-moly-steel frame
Fork WP Extreme
Wheel travel front/rear 285/320 mm (11,2/12,6 in)
Rear suspension Central shock absorber (WP) with PRO-LEVER linkage to rear-swingarm with needle bearing
Front brake Disc brake with carbon-steel brake disc , brake caliper floated brake disc Ø = 260 mm (10,2 in)
Rear brake Disc brake with carbon-steel brake disc Ø 220 mm (8,7 in), brake caliper floated
Tyres front 90/90 – 21
Air pressure offroad 1,0 bar (14 psi)
Air press. road, driver only 1,5 bar (21 psi)
Tyres rear 140/80 – 18
Air pressure offroad 1,2 bar (17 psi)
Air press. road, driver only 2,0 bar (28 psi)
Fuel tank capacity 9 liter (3 US gallons) of that 1,5 liter (0,4 US gallons) reserve
Final drive ratio 15:50
Chain 5/8 x 1/4″ O-Ring
Steering angle 62,5°
Wheel base 1510 ± 10 mm (59,4 ± 0,4 in)
Seat high 940 mm (37 in)
Ground clearance 350 mm (13,8 in)
Dead weight without fuel 122 kg (269 lbs)

CARBURETOR and BASIC CARBURETOR SETTING

Carburetor VHSB 38 QS
Carburetor setting number 081297
Main jet 185
Needle jet FN 260
Idling jet 33
Jet needle K 32
Needle position from top II
Mixture.adju. screw open 1,5 turn
Throttle valve 50
Starting jet 40

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